Polycarbonate Corrugated Sheets
OASIS polycarbonate corrugated sheets is available in a wide profile range
which includes all commonly used stadia, industrial, horticultural,
agricultural, and DIY profile.
Non-standard and bespoke profiles are available for a guaranteed
minimum order, profiles can be matched to most corrugated metal roofing
and cladding system
Projects
Harnessing the Strength of Corrugated Polycarbonate Sheets
The Wavy Wonder
Corrugated Polycarbonate (PC) Sheets have revolutionized light-transmitting roofing and cladding, offering a high-performance alternative to traditional materials like PVC, fiberglass, and even glass. By combining the exceptional strength of polycarbonate with a wave-like profile, these sheets deliver an ideal solution for a variety of residential, commercial, and agricultural applications.
What is Corrugated Polycarbonate?
Corrugated polycarbonate is a thermoplastic polymer sheet that is molded into a repeating pattern of ridges and valleys (the "corrugation"). This profile is not merely for aesthetics; it is a critical structural element that dramatically increases the sheet's rigidity, load-bearing capacity, and resistance to water pooling, making it perfect for sloped applications like roofing.
Key Advantages of Corrugated PC
The popularity of corrugated PC sheets is driven by a unique set of features that outperform many conventional glazing and roofing materials:
| Feature | Performance Benefit |
| Superior Strength & Durability | Virtually unbreakable, possessing an impact resistance many times greater than fiberglass. The corrugated profile inherently increases the sheet's stiffness, allowing for wider spans and better resistance to hail and heavy snow. |
| Weather Resistance | Excellent stability across a wide temperature range (e.g., from $-40^\circ\text{C}$ to $120^\circ\text{C}$), ensuring the material won't crack in cold or soften in high heat. It will not rust or corrode. |
| UV Protection | Most quality sheets feature a co-extruded UV-protective layer that blocks up to 99.9% of harmful UV rays. This coating prevents the panel from yellowing or becoming brittle over time, ensuring long-term clarity. |
| Light Transmission | Offers excellent natural light transmission (often $85\%$ to $90\%$ for clear panels) while the corrugated profile can help diffuse the light, reducing harsh glare. |
| Lightweight & Easy Installation | Extremely light and simple to handle, transport, and install, significantly reducing labor costs and the need for heavy, complex support structures. They can often be cut on-site with standard hand tools. |
| Cost-Effective Longevity | While the initial cost may be higher than some materials like fiberglass, the long lifespan, minimal maintenance, and virtual indestructibility offer superior long-term value. |
Common Utilities
The versatility and durability of corrugated polycarbonate have made it a go-to material for structures that require natural light and protection from the elements:
- Residential Roofing: The most common use includes roofing for patios, pergolas, carports, deck covers, and verandas. It provides shade and rain protection without making the area dark.
- Greenhouses and Garden Structures: Its optimal light transmission and UV-blocking properties create an ideal microclimate for plant growth, extending the growing season and protecting crops from sun damage.
- Commercial and Industrial Cladding: Used for translucent roofing and sidewall cladding in warehouses, factory buildings, and storage sheds to reduce the need for artificial lighting and save on energy costs.
- Public Shelters: Highly impact-resistant and anti-vandal, making it an excellent material for bus shelters, walkways, and bike shelters.
- Skylights: Integrates perfectly with opaque roofing systems (like corrugated metal) to create high-performance skylights that flood the interior with natural light.
Polycarbonate vs. Fiberglass: The Clear Winner
Corrugated sheets are also available in Fiberglass Reinforced Plastic (FRP), but polycarbonate offers several distinct advantages, particularly for outdoor use:
| Characteristic | Corrugated Polycarbonate (PC) | Corrugated Fiberglass (FRP) |
| Impact Resistance | Superior: Virtually unbreakable; flexes and recovers to shape. | Lower: Can crack, shatter, or snap under heavy impact. |
| Longevity/Appearance | Excellent: UV coating prevents yellowing and maintains clarity for decades. | Poor: Tends to yellow, fade, and become brittle from UV exposure over time. |
| Transparency | Higher: Offers glass-like clarity with great light transmission. | Lower: More translucent or opaque; tends to diffuse light less uniformly. |
| Temperature | Excellent: Stable across extreme heat and cold. | Good: Less resistant to high heat, can soften or degrade. |
For projects demanding high structural integrity, long-term clarity, and maximum resistance to weather and vandalism, the corrugated polycarbonate sheet remains the premier choice in modern construction.
Advantage
- Energy saving
- Excellent impact resistance
- High sunlight transmission
- UV and weather resistance
- Excellent thermal insulation
- Block UV radiation
- Easy installation and handling
- Fire-resistance
Application
- Shopping Mall Houses/Decks
- Factories/Winery Covers
- Gym covers
- Industrial covers and glazing
- Interior decoration
- Canopy/Park Roofing
- Do it yourself
- Greenhouses
- Tragaluces
- Walkways
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